happydogs said:
how can i remedy this? i'm thinking of maybe soldering a tiny bit to the end of the prongs...or maybe drop a tiny drop on the circular contact points to, in effect, "raise them".
thoughts?
Solder isn't a good solution for this problem. For one you will be adding mass to the connectors and could make the problem worse by lowering the resonance of the contacts and overcoming the spring tension even more. Second solder isn't a good contact medium. It will be a less reliable conductor than the bare pins themselves.
If the problems are being caused by bouncing pins that interrupt the signal from the battery the most reasonable solution is to redesign the contacts on the Phantom to be buckets with friction tabs inside instead of flat contacts. This is a tried and true connection method. The friction will keep the pins from moving as well as allow for more contact area than just the tip of a contact point. The person that designed that data connection obviously is not the right kind of engineer to evaluate the potential risk of such a decision.
Alternately if that isn't practical what will be needed is a "spring" material with a resonance outside the vibration range the Phantom generates.